Durant ces 40 ans dernières années, nous avons grandi et évolué avec nos clients. Nous avons adapté nos prestations et produits aux besoins de chaque étape. Nous avons su répondre aux exigences d´un marché en constante évolution : sécurité des installations, efficience énergétique des usines, contrôle de la production... Notre dernier objectif atteint : l'automatisation d´équipements pensés pour soutenir l´économie circulaire.
Industrial Heating Equipments, solutions et équipements pour la fonderie, le recyclage de l'aluminium et le traitement thermique.
Melting and holding furnace designed for melting ingots and internal returns and supply high quality liquid aluminum. Central melting furnace (Tilting or stationary) + dedicated furnace on diecasting cell
The reverberatory furnace is specially designed for operation in batches. It can operated as a melting, holding, alloying, and or casting furnace. Its rectangular chamber design with a large front door.
DUAL chamber or sidewell reverberatory furnace with the most advanced melting and alloying technologies for aluminum recycling. Open sidewell chamber and the ALUSWIRLER mechanical pump and stirring system.
Able to process a wide variety of materials (carter with inserts, cans, shavings, slags…). The tilting rotary furnace is a flexible recycling equipment: it´s ideal in melting processes without decoating.
Specially applied for location at the foot of the casting machine. Options: radiant roof/horizontal submerged tubes/casting pit + submerged vertical resistors. Electrical resistances with low consumption.
Rotating kiln with indirect heating system, counter flow recirculation system, postcombustion chamber with gas heating equipment…: IDEX, one of the best available technology for aluminum scrap cleaning and decoating
Continuous aluminium chips melting by submersion on molten metal while a mechanical metal pump is stirring. High metal recovery, low energy consumption, molten metal temperature uniformity.
Guillotine-type door at the bottom with horizontal movement. Lower carriage equipped with loading and unloading area. Water or polymer quenching tank. Max. temp.: 600ºC. Fully automatic installation.
Linear or “U” type layout in the plant with a transfer carriage between furnaces. Foundry sand collection hoppers for its later recovery. Direct gas or electrical heating systems. Automatic stacking/destacking.
Energy saving due: any kind of pieces handling elements (i.e. load baskets, trays, etc.) are not used. Gas-fired or electrical heating, with one intense forced recirculation fan (homogeneous temperature).
Heat treatment of small batches of parts. Water-cooled rubber seal to minimize air loss. Automatic control of the atmosphere during the whole cycle, great temperature uniformity (agitators and deflectors).
Guillotine type door for loading and unloading the lots. Heating system by gas burners or electrical resistors. Options: fixed pivot axis, lifting system or bridge-crane, lift-displaceable by mobile gantry.
High quality of heat treatment processes as working under uniform controlled atmosphere composition. Heating Chamber + Cooling Chamber + Hardening Tank. Gas heating (burners) or electric heating (resistors).
Tempering and Heat Treatments at more than 800ºC. or up to 800ºC. Convection Heating System: shorter treatment cycles, simulation of isothermal stop, perform tempering, uniform heat transfer
Construction and dimensional design of the furnace according to the particular characteristics of the load, excellent temperature uniformity during the load heating cycle, own technical assistance.
Dryers and preheaters for ingots, combustion systems (conventional air-gas burners/regenerative/Oxi-Gas burners), agitation system (mechanical pumps, electromagnetic stirrers EMS, porous plugs) …
Very effective to guarantee a greater uniformity of temperature, speed of alloy and homogenization, with a degassing partial of the liquid metal. Control panel with individual system MFC adjustable.
An advanced electromagnetic agitation system, formed by a flat induction coil, which is placed adjacent to the non-magnetic steel plate, and which forms part of the lower hearth of the furnace.
Operated to transport liquid aluminum per plant. Suitable for handling with forklift. Insulating cover with hydraulic cylinders, background with prefabricated part in SIFCA, high quality refractory lining.
Objective: melt the metal only once and transfer the metal in a liquid state "Just in Time". Fuel consumption, emissions and slag generation and cost reduction (remelting avoided). High quality metal boiler.
Large-sized melting tower furnaces (3-5 ton/hr) require a high feeding rate, which becomes too demanding to be performed by operators: skip storage system can provide a solution to this challenge.
The concern for a cleaner environment is always driving our designs. Our baghouse filters, together with the rest of the equipment, allow to reduce the emissions of solid particles and other fluent.
Vous souhaitez devenir notre partner?
Chez Insertec, nous collaborons avec des entreprises de haut niveau avec lesquelles nous partageons une vision commune.
Besoin d´aide?
Notre équipe répond à toutes vos questions